Digital transformation of mines webinar: answering the questions of IT and transformation leaders in mines
Digitization is a major opportunity for the mining sector, promising new levels of operational safety and efficiency through the addition of Internet of Things (IoT) and industrial IoT (IIoT) platforms to standard operational technology (OT). But it’s also a realm with a wide array of technology options, with connectivity alone encompassing standards such as Long-Term Evolution (LTE) and Global System for Mobile Communications (GSM) plus low-power wide-area network (LPWAN) protocols such as LoRa (Long Range).
To help make sense of the options available to digital mining operations, IIoT leader Worldsensing and mining giant Vale hosted a webinar on how to leverage IoT technology to advance your mine’s IT strategy. This post covers some of the questions that were left unanswered at the end of the session, with replies from Worldsensing’s director of products, Bernat Trias, and CTO, Albert Zaragoza.
How effective is wireless monitoring in underground mines? Do you only do solutions for tailings dams?
Bernat: Worldsensing’s wireless monitoring system, Loadsensing, features nodes which are ruggedized and have been tested in temperatures ranging from -40ºC to +80ºC, so they can withstand harsh environments such as underground mines. Although we have a lot of deployments in tailings dams, Loadsensing nodes can read multi-point borehole extensometers, pressure cells and other frequently used sensors for underground monitoring. The Loadsensing laser distance meter node can be particularly useful for convergence monitoring. Loadsensing may also be used as a last-mile solution inside deep galleries. The nodes wirelessly send data to gateways underground that are connected to fiber-optic points used for machinery control and cameras, in order to transmit the data to the surface. We are open to projects to test the depth limits of our monitoring system and understand how ambient conditions may impact the network quality in deep underground mines.
What do you think is the biggest benefit of long-range wireless for the mining industry?
Bernat: The main benefits of long-range wireless monitoring include increased efficiency because mines don’t need to perform tedious manual monitoring, cost savings versus manual and cable monitoring workforce safety because the mining staff doesn’t need to take readings in perilous areas and risk management because of the real-time data and alerts that the monitoring system may provide.
How do you contract the maintenance of solutions? Do you have examples where clients purchase a solution and maintain it themselves, or does Worldsensing supply end-to-end solutions?
Albert: Worldsensing works with over 200 partners around the world who take care of all the installation and maintenance needs for our customers. If you are a big company that would like to self-maintain, you may contact us here.
Do you have experience gathering technology from different devices? In other words, to integrate all that technology?
Albert: We have experience integrating loads of geotechnical sensors in different locations and have a product ready to integrate data and ingest data to and from third-party systems. Click here for an infographic showing some of the sensors that we can connect to in a tailings dam.
What is the cost per sensor using LoRa and how does it compare to LTE or GSM?
Bernat: The cost per sensor using LoRa is relatively lower compared to regular LTE and GSM primarily because of the low power consumption of LoRa devices and the associated connectivity fees, if any.
We may help you evaluate the investment for your specific use case or project. Just get in touch with us here…
Article courtesy of our partners and friends at Worldsensing
Australian based geotechnical monitoring group Geomotion, has successfully come to a heads of agreement with SkyGeo for their cutting edge InSAR satellite monitoring technology to be used in Australia, Singapore, Malaysia, Myanmar and Indonesia.
Geomotion sees InSAR as complementary to existing instrumentation, not as a replacement, working so well together to offer their clients information that has previously been nearly impossible to obtain
InSAR stands for Interferometric Synthetic Aperture Radar and is a proven technique for measuring ground movements. Satellites record images of the Earth, and these images can be combined to measure movements of the ground surface.
InSAR is particularly useful for monitoring dynamic position changes. InSAR’s broad spectrum of impressive features allow for a new depth of insight for projects. A large number of measurements and weekly updates provide a detailed insight in the slope and speed of subsidence. A sudden drop of a small area might be a reason for local inspection. Wider gradual subsidence tells a different story.
InSAR allows for possible millimetre accuracy, measurements of areas as small as 100m2 up to 10,000km2 and up to 100,000 measurements per km2. Additionally, the data archive goes back to 1992 and covers 70% of the Earth’s land, meaning in some cases it is possible to have data dating back up to 25 years.
InSAR presents viable and important solutions across many industries, including Mining Stability, Tailings Dam Stability, Civil Engineering and Energy, including oil and gas projects both onshore and offshore.
Mining stability monitoring is a service to provide persistent geotechnical risk surveillance to identify areas of abnormal surface movement over time. Mines need to be up and running 24/7 and Geomotion helps achieve that goal by identifying instabilities early. By assessing time-dependent shape changes in InSAR data, geotechnical domain experts can identify patterns of instabilities.
This is a direct pathway to improve asset management in mining operations. Combined with strategically placed geotechnical or structural instrumentation a comprehensive monitoring plan is established.
Each mine has several areas of high geotechnical risk, that each require dedicated iterative assessment. Tailings dams pose a special category of risk. Because of environmental issues in the recent past, most mining experts are now looking for continuous monitoring systems to predict instability better. Solid tailings are often used as part of the structure itself and with the tailings being liquid or a slurry of fine particles within groundwater, significant instabilities arise in a variety of ways that are usually not completely understood. With InSAR, Geomotion can help with this understanding. We characterise and quantify these time-dependent degradation processes on a wide area scale and identify different dynamic patterns. Monitoring these patterns continuously is a proven permanent risk management method.
Geomotion/SkyGeo JV configures InSAR monitoring solutions for their clients, each with a graph of deformation over time. Risk management practitioners use this for predictive maintenance. Geomotion/SkyGeo JV monitors subsidence for many civil engineering projects in this way including roads, railways, dams, bridges, tunnels, airports, pipelines, neighbourhoods, sewage systems, buildings and water defence.
InSAR technology is available from the Geomotion/Skygeo JV now. Enquiries regarding how InSAR can benefit your project can be made today by contacting Geomotion’s offices on 1300 884 542 or click here to send an email. Alternatively, use the form below and a Geomotion representative will get in touch with you soon.
The City of Amsterdam is facing the huge task of assessing and potentially replacing 200 km of the quay walls along its charming old inner-city canals. Adjacent historical buildings are often susceptible to damage by nearby construction activities. Satellite InSAR is being used to monitor areas across the city. Monitoring subsidence is seen as a vital tool in the efforts to preserve the physical charm and historical assets of this scenery.
Deltares, the City of Amsterdam, TU Delft, and SkyGeo have published an article on the reliability of PS-INSAR usage compared to regular ground levelling and general InSAR data. It describes how the PS-InSAR process can considerably reduce the current lengthy period required for levelling updates and verifies the improvement in reliability when using a locally optimised SkyGeo InSAR dataset.
The City of Amsterdam started innovating by using levelling techniques centuries ago, when they introduced the NAP (National Reference Height). They have been measuring and placing markers on buildings throughout the city to aid in the assessment of subsidence. This is a profound effort as the inner-city is completely built on soft soil. Levelling and InSAR data usage are both used across the city to provide valuable insights on deformation. A direct comparison between levelling and satellite measurements means little, but researchers found a specific statistical procedure that is applied to levelling and satellite measurements to verify their reliability and determine the rate of vertical deformation of the buildings.
Permanent Scatterer SAR
The Permanent Scatterer SAR technique can measure deformations of objects with high reliability. Satellites launched in the last decade produce raw data to obtain deformation time series with high temporal and spatial resolution. Martijn Houtepen, InSAR Applications Expert at SkyGeo, was asked to supply two different datasets for the Amsterdam city area. One general dataset covering the entire city and a tailor-made locally optimised InSAR dataset. Three case studies were reviewed. The results exhibited a near 100% coverage for buildings in the SkyGeo locally optimised dataset. These structures all had reliable measurement points, greatly outnumbering general InSAR and regular levelling results.
Conclusion of the PS -InSAR study
There is merit in the insight building fine-tuning of local datasets. Caution should be considered with generic, publicly available, InSAR datasets. All three case studies showed deformation rates of the satellite measurements are significantly higher than those of the levelling on the same buildings. Locally optimised PS-InSAR satellite measurements are most suitable for assessing the deformation rate of buildings in the Amsterdam inner-city.
PS-InSAR is available for Geomotion customers looking to scale trust with InSAR data.
Article courtesy of SkyGeo
The Omnidots SWARM is a revolution in vibration monitoring!
If you are concerned with asset monitoring and the risk of vibrations causing damage to buildings and other structures, monitor vibrations with Omnidots.
The SWARM vibration monitor, together with the Geomotion Cloud web platform, provides you with insight into vibrations and helps you ensure that vibrations remain within the set limits. With Omnidots' vibration monitoring solutions, you are in control of all your projects, simply by using your smartphone, tablet or laptop.
This budget-friendly vibration monitor is more cost efficient than alternative solutions as well as being cutting edge technology with vastly improved precision data and reporting.
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January’s fatal tailings dam collapse at Vale SA’s Corrego do Feijao mine has sent the global mining industry once again scrambling to check the integrity of its tailings management systems.
The January 26 tailings dam collapse at the Corrego do Feijao mine near the town of Brumadinho, in Minas Gerais, killed more than 300 people and came just four years after the Samarco tailings collapse in the same state became Brazil’s worst environmental disaster and also killed 19 people.
Brazi’s mining regulator ordered Vale to suspend operations at its Fabrica and Vargem Grande complexes immediately after the Brumadinho disaster.
In a statement, Vale said the mining regulator ordered the suspension in light of the possible failure of five dams at the mining sites in the interior state of Minas Gerais. Since then, both authorities and mining companies have stepped up scrutiny of so-called upstream dams, which have been subject to multiple high-profile failures in recent years.
In a statement, Vale said it was abiding by the regulator’s decision but was asking the body for permission to dismantle the dams, while continuing some operations at the mine, “which would bring about limited impacts on production”.
The miner did not offer an estimate on how much production likely would be lost. However, the company had previously planned to maintain operations at Fabrica via dry mining, which eliminates the need for upstream dams. The company estimated that plan would result in 3mt of lost production in 2019.
“The cost of the wireless monitoring makes more sense than a couple of employees driving around different locations, taking measurements every few months. It eliminates errors, increases safety in remote locations and reduces costs because it is less labour-intensive,” - Kim Malcolm, Geomotion
Minas Gerais is still recovering from the 2015 Samarco collapse which buried a village and poured toxic waste into a major river.
Vale chief executive Fabio Schvartsman said the dam that burst was being decommissioned and its capacity was about a fifth of the total waste spilled at Samarco.
Schvartsman said there had not been any recent construction around the dam and apologised without taking responsibility in a television interview.
“Apologies to society, apologies to you, apologies to the whole world for what has happened,” he said. “I don’t know who is responsible, but you can be sure we’ll do our part.”
The disaster prompted the world’s largest miners to announce risk reviews of their tailings facilities.
BHP Ltd, which was Vale’s JV partner in Samarco, said it had “significantly increased the rigour of its assessment and management” of tailings since 2015, including a risk review which resulted in more than 400 actions being assigned to company assets.
“These actions are 93% complete, with the remaining actions considered low priority such as administrative actions and long-lead items regarding closure and climate change impacts. None of these actions is overdue,” the company said in a statement on February 19.
Rio Tinto Ltd – which has 100 active tailing facilities and a further 36 closed or under rehabilitation – said its tailings facilities were subject to three levels of governance and assurance.
“In August 2015, Rio Tinto introduced a standard for management of tailings and water storage facilities in order to ensure all our managed facilities are operated in accordance with one global standard,” chief executive J-S Jacques said. “In light of this tragic event, Rio Tinto is again reviewing its global standard and, in particular, assessing how we can further strengthen the existing audit of facilities.”
Perhaps the most surprising aspect of the disaster is how late Vale was in recognising the dangers.
Schvartsman said equipment had shown the dam was stable on January 10 and it was too soon to say why it collapsed. However, according to Geomotion Australia managing director Kim Malcolm, modern instrumentation and software allow for real-time monitoring of tailings facilities.
“In the past it was prohibitive to have real-time monitoring because of all the cabling required but now wireless data loggers are readily available; there was never previously anything available that could do that,” he said.
Geomotion works with a number of major miners in Australia including Rio Tinto, South32 Ltd and Newmont Australia providing geotechnical and structural instrumentation and asset monitoring. Malcolm said the days of having just a few sensors on a tailings dam, intermittently monitored by hand were rapidly ending.
“The cost of the wireless monitoring makes more sense than a couple of employees driving around different locations, taking measurements every few months. It eliminates errors, increases safety in remote locations and reduces costs because it is less labour-intensive,” he said.
Software such as the Mission Monitoring operating system also allows companies to anticipate problems as well as alerting them to impending spills.
“It is less about the alarms but about the constant, real-time review,” Malcolm said. “It allows you to see the trends well before anything happens.”
The web-based software could also present opportunities for companies to better relate their tailings management to affected communities.
“The software is designed so alarms are set up on individual smart phones,” Malcolm said. “It allows companies to select who has access to the alarms and they can even present the monitoring data on open websites to ensure their management has a more public-facing interface.”
– Dominic Piper - Australia's Paydirt (March 2019)
THE word “smart” is ubiquitous these days. If you believe the hype, smart farms will all employ sensors to report soil conditions, crop growth or the health of livestock. Smart cities will monitor the levels of pollution and noise on every street corner. And smart goods in warehouses will tell robots where to store them, and how. Getting this to work, however, requires figuring out how to get thousands of sensors to transmit data reliably across hundreds of metres. On September 15th, at a computing conference held in Miami, Shyam Gollakota and his colleagues at the University of Washington are due to unveil a gadget that can do exactly that—and with only a fraction of the power required by the best devices currently available.
Dr Gollakota’s invention uses a technology called “LoRa” (from “long range”). Like Wi-Fi, this allows computers to talk to each other with radio waves. Unlike Wi-Fi, though, LoRa is not easily blocked by walls, furniture and other obstacles. That is partly because LoRa uses lower-frequency radio waves than Wi-Fi (900MHz rather than 2.4GHz). Such waves pass through objects more easily. More importantly, LoRa devices make use of a technique called “chirp spread modulation”. That means the frequency of the carrier wave—the basic radio wave, which is then deliberately deformed in order to carry data—rises and falls in a sawtooth pattern. That makes even faint LoRa signals easy to distinguish from background noise, which fluctuates randomly.
Generating that carrier wave requires a lot of power. But modulating it, in order to impress data upon it, can be done by a chip that consumes almost no power at all. Conventional LoRa transmitters do both jobs. Dr Gollakota proposes to separate them.
In his take on the system, a central transmitter, hooked up to a big battery or to the mains, broadcasts the carrier wave, while the task of impregnating it with data is done by a chip on the sensor. It accomplishes that by choosing to earth its tiny aerial, or not, millions of times every second. When the aerial is earthed, part of the carrier wave will be absorbed. When it is not, it will be reflected. If one of those cases is deemed to stand for “1” while the other represents “0”, the chip can relay data back to a receiver with the whole process controlled by three tiny, and thus very frugal, electronic switches.
Dr Gollakota reckons that such chips can be made for less than 20 cents apiece. The signals they generate can be detected at ranges of hundreds of metres. Yet with a power consumption of just 20 millionths of a watt, a standard watch battery should keep them going a decade or more. In fact, it might be possible to power them from ambient energy: Dr Gollakota and his colleagues have experimented with running the chips from the electricity generated when light strikes a small photodiode. Like other LoRa devices, the chips are slow, transmitting data at about the speed of an old-fashioned dial-up modem. But most smart sensors will produce just a trickle of data in any case.
The researchers are keeping quiet, for the time being, about the orders they have received. But early applications could be medical. The team have incorporated the chips into contact lenses and a skin patch. In hospitals, the chips could help track everything from patient gurneys to syringes and stethoscopes. Last year, Dr Gollakota unveiled variants of the chips that use ordinary Wi-Fi, too. These, he says, are in the process of making their way into disposable drug-delivery devices that notify patients via their phones when their medication is running low. That seems like a smart start.
This article appeared in the Science and technology section of the print edition of The Ecomomist under the headline "Cheap and cheerful"
Source: The Ecomomist